sealants for concrete at gas station in use

Sealants for concrete contribute to safety at gas stations

Gas stations, or filling stations, are designed for refuelling motor vehicles from tanks underneath the stations. At gas stations, harsh chemicals such as petroleum, diesel and motor oil are present at all times. Therefore, the area in and around filling stations must meet certain requirements to guarantee safety. The forecourt is usually made of high density concrete pads which are joined together with a sealant. The sealant makes sure no fuels and oil can access the soil or groundwater.

The sealants for concrete at gas stations primarily have three aims:

  1. Keeping the soil and groundwater clean by providing impermeable seals which prevent chemical penetration.
  2. Reducing fire hazard by not contributing to the spread of flames in occasion of fire.
  3. Increasing overall safety when the right product is chosen: protecting the environment and the concrete as well as the people refueling their vehicles.

Characteristics of sealants for filling stations

sealants for gas stations around a sewer lid
Sealants for gas stations must be chemical resistant, strong and abrasion resistant.

At filling stations, fuels such as diesel and petroleum are present as well as oil spills are possible. They are also subject to almost continuous traffic from heavy loaded trucks to lighter motorcycles which not only drive on the concrete, but also stop to be refueled. Therefore, the most important requirements for sealants for concrete at gas stations are:

  • Chemical resistance: the sealant must not be affected by fuels and oil but retain its strength and sealing properties even when some fuel is spilt to the ground.
  • Heavy load bearing capacity: even when heavy loaded trucks stop for refueling, the sealant is not to break or crack.
  • Abrasion resistance: also abrasion resistance is of high importance as the concrete and the sealant are subject to almost continuous traffic.

Which sealants to consider for gas stations

The sealants applied at gas stations are made for heavy duty as the environment is harsher than the most. There are several types of sealants that are suitable for new forecourt concrete and concrete repairs.

  • Polysulfide sealant: The most resistance to fuels can be achieved with polysulfide sealants. These result in impermeable seals which do not degrade even in full fuel immersion. As they are polymer sealants, they can rather easily be modified to possess other properties such as abrasion resistance and increased load bearing capacity.
  • Epoxy polysulfide sealant: epoxy is one of the toughest resins used in sealants. Therefore, it is also suitable for gas stations. An epoxy polysulfide has increased chemical resistance. It is suitable also suitable for concrete repairs.
  • Modified silicone polymer sealant: conventional silicone sealants are known for their chemical resistance, but modified silicone polymer sealants have increased abrasion and heavy mechanical stress resistance.

Contact us for more information and assistance for choosing the best solution for your project.

What to take into account when choosing a sealant for filling stations

Each country or region has their own rules and regulations for filling station construction. Always check with the local authorities which type of sealant is recommended. There are, however, some general aspects to take into consideration when looking for the perfect sealants for concrete at gas stations.

sealants for concrete at filling station
Sealants for concrete at gas stations prevent fuels from seeping to the soil or groundwater.
  • Environment: it goes without saying that the most important aspect to consider is the environment: is the sealant sufficiently impermeable?
  • Application and curing time: a filling station is a business where time is money. Therefore, it is good to consider how fast the sealant can be applied and how long it takes before it is hardened. Keeping the downtime at the minimum is desired.
  • Durability and need for maintenance: sometimes it is better to invest in a sealant which application takes longer, but which does not require frequent maintenance. However, it can also be a conscious choice to keep the downtime at its minimum, even if it meant more frequently short periods of maintenance.

Find a concrete sealant for gas stations to meet requirements

Gas stations are subject to a wide variety of rules, regulations and standards depending on the country and region. Therefore, the best sealant is not always a straightforward one-off decision. In case you are looking for a sealant for concrete at a filling station (new or repair), contact us for help with finding the most suitable solution!


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